Renthal TwinWall

The Renthal TwinWall handlebar is a new concept from Renthal. A large diameter, double-skinned handlebar which combines immense strength, good resilience and a virtual guarantee against fatigue failure.


Much information which accompanies products is just advertising literature which expound only virtues and never discusses the dilemma of product choice. In this discussion of the Renthal TwinWall, we have tried to be different. We give you the facts and the explanations behind the facts. We have included explanations even if they have a negative content because we believe a Renthal purchaser has mechanical knowledge and an appreciation of engineering design. We very much hope that you find this information interesting and informative.

TwinWall Handlebar Fitting Instructions


This following section explains the concept, development and construction of the handlebar and is set out in the form of questions and replies. The questions are based on those most frequently asked by test riders, mechanics, journalists, distributors and members of the general public who have seen the TwinWall handlebar throughout its long process of development and testing.

1 What is the Renthal TwinWall?
2 Why a large diameter handlebar from Renthal ?
3 Why is the TwinWall handlebar so strong?
4 If the handlebar is so strong, why does it need a cross brace?
5 Why two tubes?
6 Any other advantages in using two tubes?
7 If two tubes are such a good idea, why not use the same TwinWall construction for your range of standard 7/8 inch (22.22mm) diameter handlebars?
8 Does this mean that the new larger diameter Renthal handlebar is a better product than the standard size Renthal handlebar?
9 Which Renthal handlebar should you choose for your bike: the Renthal larger diameter TwinWall or Renthal 7/8 inch bars?
10 Is the TwinWall less flexible than the standard 7/8 inch handlebar?
11 Why is the centre tube of the TwinWall hard anodised?
12 Are the rubber seals really necessary at the joint between the inner and outer tubes?
13 Why do you not knurl the centre of the handlebar?
14 Which teams have helped with the testing of the Renthal TwinWall?
15 Why do you need all this endless rider testing, surely with modern technology you can simulate and calculate almost everything beforehand?

The following rider bends are available: (dimensions A-E in mm, see diagram below)

Rider Part No.   Handlebar Dimensions:
      A B C D E
Jeff Emig 996-01   805 93 50 205 55
Ricky Carmichael 997-01   802 99 65 200 54
Kevin Windham 998-01   803 92 56 210 57
Sebastien Tortelli 998-02   803 92 56 210 57
Jeremy McGrath 999-01   805 83 40 205 55
Honda High 918-01   795 95 70 205 62

All TwinWall handlebars are supplied fitted with a pad.